Hindalco Excellence Center for Advanced Welding Training

Delivered by IP Associates

Project Snapshot

Client

Hindalco Industries Limited

Solution Provider

IP Associates

Infrastructure

Excellence Center for Welding Skills

Technology

AR Welding Simulator (WeldSim)

Locations & Deployment

  • Vagra (Gujarat): 2 AR Welding Simulator Units

  • Rayagada: 4 AR Welding Simulator Units
  • Sambalpur: 4 AR Welding Simulator Units

Total AR Welding Simulators Deployed

10 Units

Project Overview

IP Associates successfully designed and implemented a multi-location Excellence Center for Advanced Welding Training for Hindalco Industries Limited across Vagra (Gujarat), Rayagada, and Sambalpur.

The project involved the deployment of a total of 10 Augmented Reality (AR) Welding Simulators (WeldSim), strategically distributed to meet plant-specific training requirements. This initiative enables standardized, safe, and high-impact welding training across all locations.

IP Associates Scope of Work

  • End-to-end design of the Welding Excellence Center
  • Deployment of 10 AR Welding Simulator units across three locations
  • Customization of training configurations as per operational standards
  • Multi-site coordination and implementation
  • Instructor training, system validation, and handover

Technology Deployed – AR Welding Simulator (WeldSim)

The WeldSim AR Welding Simulator replicates real-world welding scenarios in a controlled, virtual environment. Trainees receive real-time feedback on welding parameters such as arc length, travel speed, torch angle, and weld consistency.

This technology ensures risk-free practice, reduced material wastage, and objective, data-driven skill assessment.

Impact

This multi-location deployment has enabled Hindalco to build a scalable, future-ready welding training ecosystem. The Excellence Center strengthens workforce capability, improves safety, and aligns skill development with Industry 4.0 standards.