ADVANCED DATA ACQUISITION SYSTEM – IES-PCI-422

IES-PCI-422

Technical Specifications

PLC Automation System – Modular PLC with CPU supporting 14 Digital Inputs, 10 Digital Outputs, 2 Analog Inputs, and 1 Analog Output, operating on 24 V DC supply with Ethernet communication; make: Allen Bradley / Siemens / Equivalent.

Human Machine Interface (HMI) – 7-inch TFT touchscreen display with 800 × 480 resolution, supporting Ethernet, USB, and RS-485 communication for real-time process monitoring and control.

SCADA Software Platform – Industrial SCADA software with runtime and development license, enabling real-time monitoring, alarm management, data logging, and historical data analysis.

Data Acquisition (DAQ) Module – High-performance DAQ unit with 8/16 analog input channels (0–10 V / 4–20 mA) and 4 digital input/output channels, supporting USB or Ethernet communication.

Industrial Sensor Simulation Set – Training sensors including pressure, temperature, level, and proximity sensors used for process simulation and PLC control experiments.

Stepper Motor Drive System – 2-phase stepper motor with driver, current range 1–4.2 A, controlled through pulse and direction interface for motion control demonstrations.

Relay Interface Modules – 2-channel and 4-channel relay modules designed for switching external loads and interfacing PLC outputs with field devices.

Industrial Switchgear Components – Electrical protection and control devices including MCBs, selector switches, emergency stop switch, pushbuttons, and pilot lamps for safe system operation.

Industrial Panel and Wiring System – MS powder-coated training panel with front-mounted PLC, HMI, DAQ modules, DIN-rail terminal blocks, and wiring ducts for organized panel layout.

Development Computer and Power System – Industrial PC with Intel i5 processor, 16 GB RAM, 500 GB SSD, and 18.5″ monitor, preloaded with PLC and SCADA software; supported by 230 V AC to 24 V DC (10 A) power supply, communication cables, training manuals, and project exercises.

KEY FEATURES & LEARNING OBJECTIVES

PLC & HMI Programming: Ladder logic, I/O mapping, interactive HMI dashboards

SCADA Integration: Runtime & development, alarms, trends, historian

Data Acquisition (DAQ): Analog/digital acquisition, signal conditioning, integration

Dashboarding: Real-time visualization and analysis (LabVIEW plug-in ready)

Industrial Readiness: Sensors, motion, relays, and switchgear for realistic training

RANGE OF PRACTICAL ACTIVITIES

PLC ladder programming and I/O testing

HMI screen design and navigation

SCADA alarms, trends, and historian setup

DAQ signal acquisition (V/mA/DI/DO) and analysis

Dashboard creation (LabVIEW plug-in compatible)

Sensor integration and motion control basics

Networked PLC–HMI–SCADA communication

GENERAL

Application: Data Acquisition, PLC–HMI–SCADA Training & Analytics

Mounting: Floor/Panel-mounted industrial training system

Safety: Proper earthing, MCB protection, E-stop, labeled terminals