SINGLE LOOP PRESSURE CONTROL TRAINER – IES-PCI-405
The Single Loop Pressure Control Trainer is designed for practical demonstration and study of closed-loop air pressure control using pneumatic actuation and PID control strategies.
The system enables learners to experiment with P, PI, PD and PID control modes, perform step-response and transient analysis, and compare manual vs. automatic control. Built on a robust MS powder-coated mobile frame, the trainer supports long-term academic and industrial training and allows integration with external PLC/DCS systems.
IES-PCI-405
Technical Specifications
Air Pressure Measurement System – Industrial air pressure transmitter with measurement range 0–2.5 bar, providing 4–20 mA output signal and operating on 24 V DC supply (~50 mA) for accurate pressure monitoring.
Electro-Pneumatic Converter (E/P) – Signal conversion unit that converts 4–20 mA electrical signal into pneumatic output of 3–15 psi, enabling control of pneumatic actuators.
Pneumatic Control Valve – ½″ industrial globe-type control valve with equal percentage flow characteristic, designed for precise pneumatic flow and pressure control.
Pressure Vessel – Cylindrical pressure vessel with 150 mm diameter and 300 mm length, designed to withstand pressures up to 15 kg/cm² for pressure control experiments.
Process Piping Network – Industrial ¾″ CPVC / ½″ stainless steel piping system equipped with ball valves and leak-proof fittings to simulate real process piping.
Air Preparation Units (FRL) – Filter–Regulator–Lubricator units with pressure gauge, operating range 0–10 kg/cm², and ¼″ NPT/BSP connections to ensure clean and regulated compressed air supply.
PID Pressure Controller – Digital PID controller with universal / 4–20 mA input, 4–20 mA output, and full display for Process Value (PV) and Set Point (SP) for closed-loop pressure control.
Air Supply System – Air compressor with 50 L tank capacity, discharge approximately 2 CFM, powered by 1–2 HP motor, operating on 230 V AC supply with working pressure 5–6 kg/cm².
Electrical Control Panel – MS powder-coated control panel fitted with switches, indicators, test points, and front-mounted PID controller, with properly ferruled wiring and organized cable tray routing.
Mechanical Structure – Floor-mounted rigid MS industrial frame with four heavy-duty caster wheels with locking and brake mechanism for stability and mobility.
KEY FEATURES
Demonstration of single-loop P, PI, PD and PID pressure control
Step response & transient behavior analysis
Manual & Auto tuning of PID controller
Industrial-grade pneumatic components
External PLC/DCS integration capability
Safe, mobile design with MS powder-coated frame and caster wheels
Emphasis on industrial safety practices for pressurized systems
RANGE OF EXPERIMENTS
Closed-loop pressure control study
P vs. PI vs. PD vs. PID control comparison
Manual vs. auto tuning of PID
Step response and transient analysis
Pneumatic control valve behavior
Integration and operation with PLC/DCS (via I/O)
GENERAL
Application: Pressure Control Training for Process Control & Automation
Mounting: Floor-mounted mobile trainer
Safety: Regulated air supply, pressure-rated vessel, proper earthing, and electrical protection
MAECENAS IACULIS
Vestibulum curae torquent diam diam commodo parturient penatibus nunc dui adipiscing convallis bulum parturient suspendisse parturient a.Parturient in parturient scelerisque nibh lectus quam a natoque adipiscing a vestibulum hendrerit et pharetra fames nunc natoque dui.
ADIPISCING CONVALLIS BULUM
- Vestibulum penatibus nunc dui adipiscing convallis bulum parturient suspendisse.
- Abitur parturient praesent lectus quam a natoque adipiscing a vestibulum hendre.
- Diam parturient dictumst parturient scelerisque nibh lectus.
Scelerisque adipiscing bibendum sem vestibulum et in a a a purus lectus faucibus lobortis tincidunt purus lectus nisl class eros.Condimentum a et ullamcorper dictumst mus et tristique elementum nam inceptos hac parturient scelerisque vestibulum amet elit ut volutpat.
Reviews
There are no reviews yet.