4-Wheeler EV Motor Drivetrain Training & Research Setup #IES-EV-313

The 4-Wheeler EV Motor Drivetrain Training & Research Setup is a live hardware experimental electric vehicle powertrain test bench for laboratory training, testing and performance analysis of four-wheeler EV traction drive systems. The system integrates a PMSM/AC traction motor, regenerative programmable motor controller and regenerative electrical loading dynamometer to simulate real vehicle operating conditions under variable load.
An EV-grade liquid-cooled lithium battery pack with integrated battery management system provides actual vehicle-type energy source operation. A control and instrumentation panel enables monitoring of voltage, current, speed, torque, power and energy parameters. The setup supports software-based control and programmable operation through controller interface.

Category:

#IES-EV-313

Key Technical Specifications

Traction MotorHigh-efficiency PMSM / AC traction motor designed for EV applications with integrated temperature monitoring and CAN communication.

Motor ControllerAdvanced vector control motor controller supporting Field Oriented Control (FOC), regenerative braking, and programmable speed and torque control.

Dynamometer / Loading SystemRegenerative dynamometer with programmable electrical loading and bidirectional operation for performance testing.

Torque Measurement SystemPrecision load-cell based torque measurement with real-time monitoring and digital display.

Battery SystemEV-grade lithium-ion battery pack with thermal management and integrated monitoring.

Battery Management System (BMS)Intelligent BMS for real-time monitoring of battery voltage, current, and temperature with CAN communication.

Instrumentation PanelDigital instrumentation panel displaying key parameters such as voltage, current, speed, torque, power, and energy.

Protection & Safety FeaturesComprehensive protection including over-voltage, over-current, over-temperature protection, safety interlocks, and emergency stop.

Data Acquisition & CommunicationIoT-enabled real-time data acquisition system with CAN, UART, and RS485 communication interfaces.

Software & Fault SimulationAdvanced monitoring software with analysis dashboard and integrated fault simulation module for educational training and system diagnostics.

RANGE OF EXPERIMENTS

Traction motor performance testing

Torque-speed characteristics measurement

Regenerative braking study

Variable load testing

Battery charge and discharge analysis

BMS parameter monitoring

Energy and power measurement

Data acquisition and logging

Motor controller parameter testing

FEATURES

Integrated EV drivetrain test platform

Regenerative loading operation

Bidirectional motor operation

Real-time parameter monitoring

Digital instrumentation panel

IoT based data logging

Software interfacing support

Modular laboratory trainer construction

High-voltage safety interlocks

Documentation supplied with equipment

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